SERVICES WE OFFER
METAL FABRICATION
METAL FABRICATION
METAL FABRICATION
Metal Fabrication: A complete one-stop shop for all your metal fabrication needs using both steel and aluminum materials and providing completed, welded components.
Industrial Welding: Robotic welding, sub-arc welding, MIG welding, stud welding, and stick welding services are available, with a maximum 72" reach with 360° rotation on robo
Metal Fabrication: A complete one-stop shop for all your metal fabrication needs using both steel and aluminum materials and providing completed, welded components.
Industrial Welding: Robotic welding, sub-arc welding, MIG welding, stud welding, and stick welding services are available, with a maximum 72" reach with 360° rotation on robotic welders.
Laser Cutting: Five lasers in-house for fast turnaround on all projects; plus automated "lights out" laser cutting provides 24/7 services.
Plasma Cutting: Four plasma cutters in-house with oxy-fuel contoured bevel cutting for weld preparation, including high-definition plasma capabilities.
Metal Forming, Cold and Hot: Numerous press brakes with capacities spanning 130 – 1200 tons and 10 – 40 feet.
Plate Rolling: Plate and sheet rolling along with angle, channel, beam, tube, pipe, bar, and tee bending services all provided in-house on advanced bending equipment.
Leveling: Four levelers in-house work with coils up to 78" wide and 3/8" thick, weighing up to 30 tons.
Shearing: Five heavy-duty machines cut materials up to 1/2" thick and 20' long and are capable of cutting with no deformation, providing standard and custom size blanks.
CASTING
METAL FABRICATION
METAL FABRICATION
Casting Capabilities: 1/2 ounce to 4,000+ lb casting capabilities from aluminum and brass/bronze alloys. Aluminum Alloys: A356, F356, F357, 319, 713, 357, 535, C355 Brass/Bronze Alloys: 857 (Yellow Brass), 865 (Silicon Bronze), 873 (Everdur), 922 (Navy Bronze), 997 (Tombasil)
Pattern Facilities:
Fully Equipped Workshop for pattern wor
Casting Capabilities: 1/2 ounce to 4,000+ lb casting capabilities from aluminum and brass/bronze alloys. Aluminum Alloys: A356, F356, F357, 319, 713, 357, 535, C355 Brass/Bronze Alloys: 857 (Yellow Brass), 865 (Silicon Bronze), 873 (Everdur), 922 (Navy Bronze), 997 (Tombasil)
Pattern Facilities:
Fully Equipped Workshop for pattern work, repair and rework.
Free Pattern Storage
Computerized pattern storage facility with capacity of approximately 5,000 patterns and core boxes
Core Room Facilities
1 - Palmer Continuous Sand Mixture (70# per minute)
1 - Dependable 100 Shell Core Machine.
1 - Dependable 400 SA Shell Core Machine.
4 - Dependable 200 SA Shell Core Machines
Molding Capability
4 - Osborn Model 212 Greensand Squeezers
1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)
2 - Osborn Model 3191 Rotalift (30 x 50 capacity)
1 - Osborn Model 3131 Rotalift Greensand Squeezer
2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)
1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)
1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.
Melting: Grain refining and rotary degassing are used in the melting operations to achieve the highest level of metal quality.
5 - Electric 1200# Resistance Furnaces
3 - Electric 600# Resistance Furnaces
3 - Baker 900# Gas Fire Furnaces
1 - Inductotherm 250# Brass Induction Furnace
Cleaning Capabilities
2 Wheelabrators.
Shot/Grit/Sand Blast Cleaning
Belt Grinding
Bench Grinding
MACHINING
METAL FABRICATION
MACHINING
MILLS: Horizontal and vertical boring mills capable of holding up to a 35,000 lb die.
7-6040 Fadal CNC Mill
1-6040 Fadal CNC Mill with 4th axis
LATHES: Standard horizontal and vertical turret lathes up to 88” swing and 180” center distance.
2 Mori Seiki CNC Lathes
HYDRO-TELS: Up to 96” table space and 36” height, with digital an
MILLS: Horizontal and vertical boring mills capable of holding up to a 35,000 lb die.
7-6040 Fadal CNC Mill
1-6040 Fadal CNC Mill with 4th axis
LATHES: Standard horizontal and vertical turret lathes up to 88” swing and 180” center distance.
2 Mori Seiki CNC Lathes
HYDRO-TELS: Up to 96” table space and 36” height, with digital and tracing capabilities for greater accuracy.
DRILLS: Radial arms capable of up to 72” arm swing and 72" height.