SERVICES WE OFFER
METAL FABRICATION
METAL FABRICATION
METAL FABRICATION
Metal Fabrication: A complete one-stop-shop for all your metal fabrication needs using both steel and aluminum materials, provides completed, welded components.
Industrial Welding: Robotic welding, sub-arc welding, MIG welding, stud welding, and stick welding services available; a maximum 72" reach with 360° rotation on robotic welders.
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Metal Fabrication: A complete one-stop-shop for all your metal fabrication needs using both steel and aluminum materials, provides completed, welded components.
Industrial Welding: Robotic welding, sub-arc welding, MIG welding, stud welding, and stick welding services available; a maximum 72" reach with 360° rotation on robotic welders.
Laser Cutting: Five lasers in-house for fast turnaround on all projects; plus automated "lights out" laser cutting provides 24/7 services.
Plasma Cutting: Four plasma cutters in-house with oxy-fuel contoured bevel cutting for weld preparation, including high definition plasma capabilities.
Metal Forming, Cold and Hot: Numerous press brakes with capacities spanning 130 – 1200 tons and 10 – 40 feet.
Plate Rolling: Plate and sheet rolling along with angle, channel, beam, tube, pipe, bar, and tee bending services all provided in house on advanced bending equipment.
Leveling: Four levelers in-house work with coils up to 78" wide, 3/8" thick, and 30 tons.
Shearing: Five heavy-duty machines cut materials up to 1/2" thick and 20' long and are capable of cutting with no deformation; provides standard and custom size blanks.
CASTING
METAL FABRICATION
METAL FABRICATION
Casting Capabilities: 1/2 ounce to 4000lb+ casting capabilities from aluminum and brass/bronze alloys.Aluminum Alloys: A356, F356, F357, 319, 713, 357, 535, C355 Brass/Bronze Alloys: 857(Yellow Brass), 865(Silicone Bronze), 873(Everdur), 922(Navy Bronze), 997 (Tombasil)
Pattern Facilities:
- Fully Equipped Workshop for pattern work, re
Casting Capabilities: 1/2 ounce to 4000lb+ casting capabilities from aluminum and brass/bronze alloys.Aluminum Alloys: A356, F356, F357, 319, 713, 357, 535, C355 Brass/Bronze Alloys: 857(Yellow Brass), 865(Silicone Bronze), 873(Everdur), 922(Navy Bronze), 997 (Tombasil)
Pattern Facilities:
- Fully Equipped Workshop for pattern work, repair and rework.
- Free Pattern Storage
- Computerized pattern storage facility with capacity of approximately 5,000 patterns and core boxes
Core Room Facilities
- 1 - Palmer Continuous Sand Mixture (70# per minute)
- 1 - Dependable 100 Shell Core Machine.
- 1 - Dependable 400 SA Shell Core Machine.
- 4 - Dependable 200 SA Shell Core Machines
Molding Capability
- 4 - Osborn Model 212 Greensand Squeezers
- 1 - Osborn Model 3161 Rotalift Greensand Squeezer (24 x 36 capacity)
- 2 - Osborn Model 3191 Rotalift (30 x 50 capacity)
- 1 - Osborn Model 3131 Rotalift Greensand Squeezer
- 2 - Hall Tilt-Pour Permanent Molding Machines (36 x 36 capacity)
- 1 - Dependable Twin Turbo Continuous Sand Mixer (350 # per min)
- 1 - Computerized 9 Station Overhead Sand System with 40 ton Sand Silo and States Mullor.
Melting: Graining refining and rotary degassing are used in the melting operations to achieve the highest level of metal quality.
- 5 - Electric 1200# Resistance Furnaces
- 3 - Electric 600# Resistance Furnaces
- 3 - Baker 900# Gas Fire Furnaces
- 1 - Inductotherm 250# Brass Induction Furnace
Cleaning Capabilities
- 2-wheelabrators.
- Shot/Grit/Sand Blast Cleaning
- Belt Grinding
- Bench Grinding
MACHINING
METAL FABRICATION
MACHINING
MILLS: Horizontal vertical boring mills capable of holding up to a 35,000 lbs die.
7-6040 Fadal CNC Mill
1-6040 Fadal CNC Mill with 4th axis
LATHES: Standard horizontals and vertical turret lathes up to 88” swing and 180” center distance.
2 Mori Seike CNC Lathe
HYDRO-TELS: Up to 96” table space and 36” height, with digital and t
MILLS: Horizontal vertical boring mills capable of holding up to a 35,000 lbs die.
7-6040 Fadal CNC Mill
1-6040 Fadal CNC Mill with 4th axis
LATHES: Standard horizontals and vertical turret lathes up to 88” swing and 180” center distance.
2 Mori Seike CNC Lathe
HYDRO-TELS: Up to 96” table space and 36” height, with digital and tracing capabilities for greater accuracy.
DRILLS: Radial arms capable of up to 72” arm swing and 72'' height.